Distinctive Designs 21 | A Fix for Unsightly Raw Edges That Your Contractor Will Love
We are a full-blown trim management firm collaborating with product teams at leading apparel brands worldwide to protect quality, eliminate unnecessary costs and keep production on track. With years of experience in manufacturing in the apparel industry where we specialize in hang tags, woven labels, printed labels, jokers, flashers, specialty labels, synthetic labels, silicone labels, embroidery, patches, heat transfers, hardware, buttons, rivets, metal plates, leather patches, PU patches, back patches, etc. We also work with major retail brands for goods such as packaging, tissue paper, shopping bags, canvas bags, garment bags, tote bags, non woven bags, p.o.p. displays, boxes, accessories, and with many more. Our team of battle-tested developers, production coordinators, inventory managers and international logistics experts take trim sourcing, development and management off your plate so you can maintain focus on customer accounts.
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A Fix for Unsightly Raw Edges That Your Contractor Will Love

We have long heard from shirt and hat makers that raw ends on their accent labels were an annoyance for end-user customers and that there was no easy manufacturing solution. The problem was that creating clean folds on all label edges on the cut & fold equipment commonly used in the industry was slow and difficult.

We took that as a challenge.

Our engineering staff worked closely with our mills to modify their equipment so they could execute the intricate folds needed to move to a cleaner label without operational headaches. Eliminating raw edges required getting three folds into labels so that a loop and a single stitch could affix the label to the edge of the garment or hat band. This innovative new cut-and-fold technique eliminates uncomfortable and unsightly raw edges on accent labels.

The technique, we call the “gator fold”, has already been adopted by several premium apparel brands and is now available for use by all branded apparel companies that want to set themselves apart.

The new tri-fold label can be produced in a variety of fabrics including cotton blends, polyester and rayon and is easily utilized in most automated finishing machines.

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