Distinctive Designs 21 | “AirBroidery” Patches Meet High-Performance Standards
We are a full-blown trim management firm collaborating with product teams at leading apparel brands worldwide to protect quality, eliminate unnecessary costs and keep production on track. With years of experience in manufacturing in the apparel industry where we specialize in hang tags, woven labels, printed labels, jokers, flashers, specialty labels, synthetic labels, silicone labels, embroidery, patches, heat transfers, hardware, buttons, rivets, metal plates, leather patches, PU patches, back patches, etc. We also work with major retail brands for goods such as packaging, tissue paper, shopping bags, canvas bags, garment bags, tote bags, non woven bags, p.o.p. displays, boxes, accessories, and with many more. Our team of battle-tested developers, production coordinators, inventory managers and international logistics experts take trim sourcing, development and management off your plate so you can maintain focus on customer accounts.
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“AirBroidery” Patches Meet High-Performance Standards

We’ve long heard from our athletic and active wear clients that the shift to new performance fabrics was limiting their branding options because traditional patches and appliques were just too bulky and stiff. Customers kept telling us that the problem could not be solved.

We set out to redesign patches from the ground up, eventually settling on a polyester yarn with a thinner denier that is not normally used for this type of application. The new “AirBroidery” trim can be made 19% to 33% lighter in weight than typical patches of the same size. Initial production samples have worked beautifully in garment performance tests to give makers both the branding value and consumer wear-ability they want.

This new line of “AirBroidery” patches and appliques offers an innovative branding solution for apparel makers that utilize lighter weight, synthetic materials in their garments and need more comfortable and attractive patches for their performance-oriented caps, shirts, uniforms etc.

The new patches and appliques can be adhered to synthetic apparel in the same ways as traditional patches, including self-stick and activated adhesives. Due to their lighter weight, AirBroidery patches can be shipped to customers’ contract locations for less than cases of traditional patches.

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